Alternator Overhaul

Alternator Reassembly
  1. If you removed the pulley, put the rotor in the drive end housing, then loosely install the alternator pulley.
    NOTE: Remove any oil from the pulley threads and rotor shaft contact areas.
  1. Clamp the rotor in a vise with wood block. Slowly tighten the pulley to 110 N·m (11.2 kgf·m, 81.0 lbf·ft).
    NOTE: Do not use an impact wrench.
  1. Install the new pulley cap.
  1. Remove any grease or oil from the slip rings.
  1. Put the rear housing assembly and drive end housing/rotor assembly together, then tighten the four through bolts.