M/T Assembly Installation
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Check that the two dowel pins are installed in the clutch housing.
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Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
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Place the transmission on the transmission jack, and raise it to the engine level.
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Install the lower-transmission mounting bolts.
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Install the clutch cover.
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Install the intermediate shaft.
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Install the lower torque rod mounting bolts.
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Install the lower torque rod mounting bolts.
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Install the transmission mounting bracket base (A) and stud bolts (B).
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Install the transmission mounting bracket bolts (A), transmission mounting bolt (B) and nuts (C) then install the ground cable (D).
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Loosen and retighten the lower torque rod mounting bolt.
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Install the engine undercover.
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Install the upper transmission mounting bolts.
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Remove the chain hoist and engine hanger (A) from the engine.
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Install the harness holder stay (B) and air cleaner housing bracket (C), then install the breather pipe (D) and the harness holder (E).
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Connect the vehicle speed sensor connector (A).
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Install the cable bracket (A) and apply a light coat of urea grease UM264 (P/N 41211-PY5-305) to the cable ends (B).
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Coat the surface of the wire end rubber with silicon grease then install the cables (C) and the new cotter pins (D).
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Connect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then install the engine harness cover (C) and the harness clips (D).
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Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder. Take care not to bend the clutch line.
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Install the battery base.
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Install the battery. Connect the positive (+) cable first, then the negative (−) cable to the battery.
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Check the clutch operation.
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Test-drive the vehicle.
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Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets.
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