M/T Assembly Removal

Special Tools Required

Engine support hanger
 AAR-T1256-J00
*
*: This special tool is available from Snap-on Tools    International, LLC.
NOTE: Use fender covers to avoid damaging painted surfaces.
  1. Secure the hood in the wide open position with the support strut.
  1. Make sure you have the anti-theft code for the audio or the navigation system (if equipped), then write down the audio presets. Disconnect the negative cable from the battery first, then disconnect the positive cable. Remove the battery.
  1. Remove the battery base.
  1. Remove the clutch line bracket (A) and the slave cylinder (B), then carefully move the slave cylinder out of the way to avoid bending the clutch line.
    NOTE:
    • Do not disconnect the clutch line joints.
    • Do not press the clutch pedal after the slave cylinder has been removed.

  1. Disconnect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then remove the engine harness cover (C) and the harness clips (D).

  1. Remove the lock pins (A) and the shift cable bracket bolts (B), then disconnect the shift cables (C) from the change lever assembly (D). Carefully remove both cables and the shift cable bracket (E) together to avoid bending the cables.

  1. Disconnect the output shaft (countershaft) speed sensor connector (A).

  1. Remove the harness holder (A) and air cleaner housing bracket (B), then remove the breather pipe (C) and the harness holder stay (D).
  1. Attach the subhanger stay (E) to the cylinder head using a 8 x 1.25 mm bolt (F).

  1. Install the engine support hanger (A) with the hook (B) attached the subhanger stay (C) to the vehicle. Tighten the wing nut (D) by hand, and lift and support the engine.

  1. Remove the upper transmission mounting bolts (A).

  1. Remove the transmission mounting bolt (A) and nuts (B) then remove the ground cable (C). Remove the transmission mounting bracket base bolts (D).

  1. Remove the stud bolts (A) and the transmission mounting bracket base (B).
  1. Raise the vehicle, and make sure it is securely supported.
  1. Securely support the transmission with a transmission jack.

  1. Remove the lower torque rod mounting bolts (A).

  1. Remove the lower torque rod mounting bracket (A).

  1. Remove the intermediate shaft (A).

  1. Remove the clutch cover (A).

  1. Remove the lower transmission mounting bolts.
  1. Pull the transmission away from the engine until the transmission mainshaft clears the clutch pressure plate.
  1. Slowly lower the transmission about 150 mm (6 in.). Check once again that all hoses and electrical wiring are disconnected and free from the transmission then lower it completely.
Front side
Rear side