Measure the clearance between the 1st gear (A) and the distance collar (B) with a feeler gauge (C).
If the clearance is more than the service limit, go to
Step 2
.
If the clearance is within the service limit, go to
Step 4
.
Standard:
0.06−0.16 mm (0.002−0.006 in.)
Service Limit:
0.25 mm (0.010 in.)
Measure the thickness of the distance collar.
If the thickness is not within than the standard, replace the distance collar with a new one.
If the thickness is within the standard, go to
Step 3
.
Standard:
21.53−21.58 mm (0.843−0.849 in.)
Measure the thickness of the 1st gear.
If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.
Standard:
21.42−21.47 mm (0.843−0.845 in.)
Measure the clearance between the 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance is more than the service limit, go to
Step 5
.
Standard:
0.06−0.14 mm (0.002−0.006 in.)
Service Limit:
0.23 mm (0.009 in.)
Measure the thickness of the distance collar.
If the thickness is not within the standard, replace the distance collar with a new one.
If the thickness is within the standard, go to
Step 6
.
Standard:
26.53−26.56 mm (1.044−1.046 in.)
Measure the thickness of the 2nd gear.
If the thickness of 2nd gear is less than the service limit, replace 2nd gear with a new one.
If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.
