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Item
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Measurement
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Qualification
|
Standard or New
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Service Limit
|
|---|---|---|---|---|
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Manual transmission fluid
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Capacity
Use genuine Honda MTF
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Fluid change
|
1.4 L (1.5 US qt, 1.2 Imp qt)
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|
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Overhaul
|
1.6 L (1.7 US qt, 1.4 Imp qt)
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|||
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Mainshaft
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End play
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0.11−0.18 mm (0.004−0.007 in.)
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Adjust
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|
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Diameter of bushing surface
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14.87−14.89 mm (0.5854−0.5862 in.)
|
14.77 mm (0.5862 in.)
|
||
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Diameter of distance collar
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28.992−29.005 mm (1.1414−1.1419 in.)
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28.93 mm (1.139 in.)
|
||
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Diameter of ball bearing contact area (clutch housing side)
|
25.977−25.990 mm (1.0227−1.0232 in.)
|
25.92 mm (1.020 in.)
|
||
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Diameter of needle bearing contact area
|
34.984−35.000 mm (1.3773−1.3780 in.)
|
34.93 mm (1.375 in.)
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||
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Diameter of ball bearing contact area (transmission housing side)
|
24.987−25.000 mm (0.9837−0.9843 in.)
|
24.93 mm (0.981 in.)
|
||
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Runout
|
0.02 mm (0.008 in.) max.
|
0.05 mm (0.002 in.)
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||
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Mainshaft 3rd, 4th, 5th, and 6th gears
|
I.D.
|
3rd/4th/5th
|
39.009−39.025 mm (1.5358−1.5364 in.)
|
38.95 mm (1.533 in.)
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6th
|
35.009−35.025 mm (1.3783−1.3789 in.)
|
34.95 mm (1.376 in.)
|
||
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End play
|
3rd
|
0.06−0.21 mm (0.002−0.008 in.)
|
0.30 mm (0.012 in.)
|
|
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4th
|
0.06−0.19 mm (0.002−0.007 in.)
|
0.28 mm (0.011 in.)
|
||
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5th
|
0.06−0.14 mm (0.002−0.006 in.)
|
0.23 mm (0.009 in.)
|
||
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6th
|
0.06−0.16 mm (0.002−0.006 in.)
|
0.25 mm (0.010 in.)
|
||
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Thickness
|
3rd
|
27.02−27.07 mm (1.064−1.066 in.)
|
26.95 mm (1.061 in.)
|
|
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4th
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25.52−25.57 mm (1.005−1.007 in.)
|
25.45 mm (1.002 in.)
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||
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5th
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22.42−22.47 mm (0.883−0.885 in.)
|
22.35 mm (0.880 in.)
|
||
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6th
|
23.92−23.97 mm (0.942−0.944 in.)
|
23.85 mm (0.939 in.)
|
||
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Countershaft
|
Diameter of needle bearing contact area (clutch housing side)
|
34.000−34.015 mm (1.3386−1.3392 in.)
|
33.95 mm (1.337 in.)
|
|
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Diameter of distance collar contact area
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38.987−39.000 mm (1.5349−1.5354 in.)
|
38.94 mm (1.533 in.)
|
||
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Diameter of ball bearing contact area (transmission housing side)
|
26.020−26.033 mm (1.0244−1.0249 in.)
|
25.97 mm (1.022 in.)
|
||
|
Runout
|
0.02 mm (0.008 in.) max.
|
0.05 mm (0.002 in.)
|
||
|
35 mm shim-to-bearing inner race clearance
|
0.04−0.10 mm (0.0016−0.0039 in.)
|
Adjust
|
||
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Countershaft 1st gear
|
I.D.
|
48.509−48.525 mm (1.9098−1.9104 in.)
|
48.58 mm (1.913 in.)
|
|
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Countershaft 2nd gear
|
I.D.
|
48.509−48.525 mm (1.9098−1.9104 in.)
|
48.52 mm (1.910 in.)
|
|
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End play
|
0.06−0.14 mm (0.002−0.006 in.)
|
0.23 mm (0.009 in.)
|
||
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Thickness
|
26.42−26.47 mm (1.040−1.042 in.)
|
———
|
||
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Countershaft 1st gear distance collar
|
I.D.
|
39.00−39.01 mm (1.5354−1.5358 in.)
|
39.02 mm (1.536 in.)
|
|
|
O.D.
|
44.489−44.500 mm (1.7515−1.7520 in.)
|
44.44 mm (1.750 in.)
|
||
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Length
|
21.53−21.58 mm (0.843−0.849 in.)
|
———
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||
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Countershaft 2nd gear distance collar
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I.D.
|
39.00−39.01 mm (1.5354−1.5358 in.)
|
39.02 mm (1.536 in.)
|
|
|
O.D.
|
44.489−44.5 mm (1.7515−1.7520 in.)
|
44.44 mm (1.750 in.)
|
||
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Length
|
26.53−26.56 mm (1.044−1.046 in.)
|
———
|
||
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Item
|
Measurement
|
Qualification
|
Standard or New
|
Service Limit
|
|---|---|---|---|---|
|
Mainshaft 4th and 5th gears distance collar
|
I.D.
|
29.014−29.024 mm (1.1423−1.1427 in.)
|
29.03 mm (1.143 in.)
|
|
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O.D.
|
34.989−35.000 mm (1.3775−1.3780 in.)
|
34.94 mm (1.376 in.)
|
||
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Length
|
A
|
48.97−49.03 mm (1.9279−1.9303 in.)
|
———
|
|
|
B
|
22.53−22.56 mm (0.887−0.888 in.)
|
———
|
||
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Mainshaft 6th gear distance collar
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I.D.
|
25.00−25.01 mm (0.984−0.985 in.)
|
25.12 mm (0.989 in.)
|
|
|
Length
|
24.03−24.08 mm (0.946−0.948 in.)
|
———
|
||
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Reverse idler gear
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I.D.
|
18.016−18.043 mm (0.7090−0.7104 in.)
|
18.08 mm (0.712 in.)
|
|
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Gear-to-reverse gear shaft clearance
|
0.032−0.077 mm (0.001−0.003 in.)
|
0.14 mm (0.006 in.)
|
||
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Synchro ring
|
Ring-to-gear clearance
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Ring pushed against gear
|
0.655−1.334 mm (0.026−0.053 in.)
|
0.4 mm (0.016 in.)
|
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3rd-4th, 5th-6th shift fork
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finger thickness
|
7.4−7.6 mm (0.29−0.30 in.)
|
———
|
|
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Fork-to-synchro sleeve clearance
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0.35−0.65 mm (0.014−0.026 in.)
|
1.0 mm (0.039 in.)
|
||
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1st-2nd shift fork
|
Finger thickness
|
6.7−6.9 mm (0.35−0.65 in.)
|
———
|
|
|
Fork-to-synchro sleeve clearance
|
0.35−0.65 mm (0.014−0.026 in.)
|
1.0 mm (0.039 in.)
|
||
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Reverse shift fork
|
Finger thickness
|
14.7−14.9 mm (0.527−0.587 in.)
|
———
|
|
|
Fork-to-reverse idler gear clearance
|
0.20−0.60 mm (0.007−0.024 in.)
|
1.2 mm (0.047 in.)
|
||
|
Shift arm
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I.D.
|
14.013−14.058 mm (0.5517−0.5535 in.)
|
———
|
|
|
Shift piece diameter at contact area
|
0.20−0.61 mm (0.008−0.024 in.)
|
0.7 mm (0.028 in.)
|
||
|
Shift arm-to-shift lever clearance
|
0.013−0.085 mm (0.0005−0.0033 in.)
|
———
|
||
|
Select lever
|
O.D.
|
13.941−13.968 mm (0.5480−0.5499 in.)
|
———
|
|
|
Shift arm cover clearance
|
0.032−0.127 mm (0.0013−0.0050 in.)
|
———
|
||
|
Inter lock
|
O.D.
|
14.000−14.077 mm (0.5512−0.5542 in.)
|
———
|
|
|
Inter lock to select lever
|
0.032−0.136 mm (0.0013−0.0054 in.)
|
———
|
||
|
Shift piece
|
I.D.
|
14.000−14.068 mm (0.5512−0.5539 in.)
|
———
|
|
|
Shift-piece-to select lever clearance
|
0.032−0.127 mm (0.0005−0.0050 in.)
|
———
|
||
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Shift fork diameter at contact area
|
0.2−0.5 mm (0.008−0.020 in.)
|
———
|
||
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M/T differential carrier
|
Pinion shaft contact area I.D.
|
18.010−18.028 mm (0.7091−0.7098 in.)
|
———
|
|
|
Carrier-to-pinion shaft clearance
|
0.027−0.057 mm (0.0011−0.0022 in.)
|
0.100 mm (0.004 in.)
|
||
|
Driveshaft contact area I.D.
|
28.025−28.045 mm (1.1033−1.1041 in.)
|
———
|
||
|
M/T differential pinion gear
|
Backlash
|
0.05−0.15 mm (0.002−0.006 in.)
|
———
|
|
|
I.D.
|
18.042−18.066 mm (0.7103−0.7113 in.)
|
———
|
||
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Pinion gear-to-pinion shaft clearance
|
0.059−0.095 mm (0.002−0.004 in.)
|
0.150 mm (0.006 in.)
|
||
|
M/T differential 80 mm shim
|
80 mm shim-to-bearing outer race clearance in transmission housing
|
0.01−0.10 mm (0.0004−0.0039 in.)
|
Adjust
|