Intake Manifold Removal and Installation
Removal
-
-
-
Remove the air intake duct.
|
|
-
Remove the injector cover.
|
|
-
Remove the evaporative emission (EVAP) canister hose (A), brake booster vacuum hose (B), and positive crankcase ventilation (PCV) hose (C).
|
|
-
-
Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
-
Throttle actuator connector
-
Manifold absolute pressure (MAP) sensor connector
-
EVAP canister purge valve connector
-
Intake manifold tuning (IMT) valve actuator connector
|
|
-
Remove the water bypass hoses, then plug the water bypass hoses.
|
|
-
Remove the throttle body.
|
|
-
Remove the heater hose clamp bracket.
-
Raise the vehicle on the hoist to full height.
|
|
-
Remove the intake manifold bracket.
-
Lower the vehicle on the hoist.
|
|
-
Remove the all intake manifold mounting bolts and nuts, then remove the intake manifold from the cylinder head.
|
|
-
Remove the harness clamps, then remove the intake manifold from the vehicle.
|
|
|
Installation
-
Install the harness clamps to the intake manifold.
|
|
-
Install the intake manifold (A) with new gaskets (B), and tighten the bolts and nuts in a crisscross pattern in two or three steps, beginning with the inner bolt.
-
Raise the vehicle on the hoist to full height.
|
|
-
Install the intake manifold bracket (A).
-
Lower the vehicle on the hoist.
|
|
-
Install the heater hose clamp bracket.
|
|
-
Install the throttle body (A) with a new gasket (B).
|
|
-
Install the water bypass hoses.
-
Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold.
-
Throttle actuator connector
-
MAP sensor connector
-
EVAP canister purge valve connector
-
IMT valve actuator connector
|
|
-
Install the EVAP canister hose (A), brake booster vacuum hose (B), and PCV hose (C).
|
|
-
Install the injector cover.
|
|
-
Install the air intake duct.
-
-
-
Clean up any spilled engine coolant.
-
After installation, check that all tubes, hoses and connectors are installed correctly.
-
|
|