Front Side Frame/Outrigger Installation
  1. Set the new parts, and front bulkhead into position, and measure the front compartment diagonally.
  1. Check the body dimensions.
  1. Tack weld the new parts and front bulkhead into position.
  1. Temporarily install the front subframe, and check the front side frame, side frame extension, and outrigger position.
  1. Temporarily install the hood, front fender, headlight, and front bumper, then check for differences in level and clearance. Make sure the body lines flow smoothly.
  1. Do the main welding.
    Weld the front side frame (A), backplate (B), side frame extension (C), outrigger (D), front side cross-member A (E), and front side cross-member B (F).
  1. Front the passenger's side, plug weld the holes in the dashboard lower (A) and front floor (B).
  1. Main weld the front side frame (A) to the damper housing (B) and front wheelhouse (C).
  1. Weld the side frame gusset (A) to the wheelhouse lower extension (B).